The development of the industry is influenced by the market and the renewal of technology is promoted by science. Micro-special motor manufacturing technology is an important guarantee and means to achieve the design goal of micro-special motor, ensure product consistency, stability, improve product production efficiency, reduce manufacturing cost and meet the growing market demand. Therefore, many enterprises attach great importance to the research and development of micro-special motor manufacturing technology. In this article small make up will check the development trend of micromotor manufacturing technology, enterprises only grasp the trend, homeopathy, can achieve the future.

Mass production became a common mode

It is an inevitable trend in the development of micromotor manufacturing industry that large-scale production, manufacturing and test automation can obtain high labor productivity and high quality products. The intensive mode of production, automation and specialization of production, and the network of production coordination can make the production of micromotors with the characteristics of large quantities realize the scale economy.

Combining advanced technology with modern organization and management, improving material utilization rate and reducing process cost will be the direction of large-scale production enterprises.

In large-scale production, drive and control circuits are developing towards integration, specialization and mechatronics. Motor drive and control after the use of integrated circuits, *** has the advantages of simplified circuit, simplified manufacturing process, but also can drive accuracy and reliability improve, reduce the cost.

Flexibility, reliability - the key to multi - variety and small - batch production

With the intensification of the international market competition, the market life of micromotor products is becoming shorter and shorter. Now micromotor manufacturing industry attaches great importance to the flexible production of the motor to overcome the difficulties in the production organization of the micromotor characterized by many varieties and small batches.

The r & d and production enterprises with the characteristics of small and medium-sized batch should be flexible enough in the production system, human and material resources allocation, etc., so as to enhance the ability of rapid response to the changing market demand. In the process plan design, we should not only guarantee the quality of products, but also take full account of the production cycle and cost. Based on the characteristics and production capacity of the enterprise, we should actively adopt the domestic and foreign advanced technology and equipment with appropriate characteristics to constantly improve the technological level of the enterprise. At the same time, the coordination of each production link should be considered, focusing on solving the process bottleneck and process narrow mouth that affect production.

The reliability of micro-motor in small batch production mode is the focus of general attention, especially the high precision signal motor and servo motor. In the reliability design, production equipment, testing equipment, outsourcing equipment, production process and product use and other links, excellent technology is an important guarantee of reliability growth in the production process. For example, the insulation reliability of micro-motor, the reliability requirements of the operating environment, the contact reliability of the commutator - brush - spring of the dc motor, the surface protection and bonding reliability of magnetic steel, as well as the assembly link and so on, are the key problems to be solved in the reliability process of multi-variety and small-batch micro-motor.

Promote numerical control technology and efficient, precise processing

On micro &special motor as the requirement of increasing the manufacturing accuracy and reliability and the continuous development of manufacturing technology, in order to guarantee the high standard and quality stability of the product, in the process of production using automated production, and extensive use of precision machinery, numerical control equipment and micro-motor manufacturing special equipment has become a reality, and is also a trend of micro-motor production in the future.

Towards less no cutting direction

In production will be widely used less no cutting process, to improve production efficiency, save materials, save energy, so as to reduce costs, improve product competitiveness.

We will extensively carry out specialized collaborative production

It is an inevitable demand and trend of micromotor large-scale production that we should develop specialization cooperation in production mode. Enterprises can only carry out the production, assembly and testing of critical parts and important parts, and the processing of other parts and components can be outsourced.

New technology, new equipment, new material research

With the development and application of new principle and new structure micro-motor, some traditional manufacturing techniques have been unable to meet the requirements, and new requirements and challenges have been put forward for materials and manufacturing technology. On the one hand, new materials, new processes, new equipment, to meet the product performance, function and manufacturing technology requirements; On the other hand, with the deepening of basic research, the emergence of new technology and new materials, also need to solve the problem of utilization and efficient and low-cost industrial production.

For example, the performance and life of piezoelectric ceramic materials and friction materials of ultrasonic motors, as well as their bonding and other processing technologies restrict the development of the industrialization of this kind of motors. In terms of the production of micro-special motors with development advantages, such as slotless motors, iron-core motors, brushless motors, winded disc motors, cup motors and linear motors, it is more important to study the batch production technology with high efficiency, economy and easy operation.

Conclusion: efficient production and innovation have become the key to development

To sum up, whether it is mass production or multi-variety small batch production, whether it is the introduction of numerical control technology, precision processing, or no cutting process, the purpose of enterprises is to provide production efficiency and improve product quality. But the enterprise strengthens to the new craft, the new equipment and the new material research is out of the innovation need. Only by enhancing the ability of product development and manufacturing can enterprises promote the development of manufacturing technology level of micromotors in China and improve the international competitiveness of micromotors industry in China.

For micro-motor industry engineers to provide a platform for mutual exchanges and learning, and let them understand * * * new automation equipment and technology, big bits of information will be held on October 28, held in shenzhen central Asia electronic exhibition center "2016 'micromotor, deceleration motor industry automation production and magnetic material innovative technology conference", welcome the masses of engineers sign up to participate in.

Topics will cover the micro-motor industry present situation and development prospects, the motor efficiency production equipment application case analysis, micro-motor and deceleration motor testing and certification, production of the next step: full automatic assembly, the key of the new energy automobile motor material technology, the application of new type of magnetic materials in the robot motor and the challenge of many varieties, small batch motor automated production and hotspot issues, such as solution.

Participants will have the opportunity to enjoy benefits: get free quota of participants and one copy of conference journal; Participated in the on-site lottery and WeChat Lucky Money activity of grabbing 1000 yuan; After the meeting, you can get a nice gift. It is recommended that 2 or more friends participate in the event, and get exquisite gifts.